Indexable yekucheka maturusi anoenderera mberi nekushanduka kubva pakukasharara kusvika pakupera uye anowanikwa mune madiki maturusi edhayamita.Kubatsira kuri pachena kwekuisa indexable ndiko kugona kwavo kuwedzera zvakanyanya huwandu hweanoshanda ekucheka mipendero pasina kunyanyisa kuedza kunowanzo kudiwa kune yakasimba carbide kutenderera maturusi.
Nekudaro, kuti uwane yakanaka chip control, indexable inoiswa inofanirwa kusarudzwa nekutarisisa kune workpiece yemhando yemhando uye saizi yekushandisa, chimiro, geometry uye giredhi, coating uye mhino radius.Heano maitiro ezvigadzirwa kubva kune vanotungamira vatengesi zvakagadzirirwa kuzadzisa zvinodiwa nevatengi zvekunyatsocheka simbi uchishandisa zvinochinjika zvekucheka maturusi.
Sandvik Coromant akatanga nzira itsva yeCoroTurn Y-axis yekushandura, yakagadzirirwa kumuchina maumbirwo akaomarara uye magaba nechishandiso chimwe.Benefits zvinosanganisira kuderedzwa kutenderera nguva, yakagadziridzwa chikamu chepamusoro uye zvakanyanya kuenderana machining.Iyo nyowani yekutendeuka nzira yakavakirwa pamaturusi maviri anochinjana ekucheka: iyo itsva CoroTurn Prime musiyano, yakakodzera shafts, flanges uye undercut zvikamu;CoroPlex YT mapatya chishandiso chine CoroTurn TR uye CoroTurn 107 mbiri inoisa ine njanji interface.Round inserts for processing parts.nehomwe nemakomba.
Kuvandudzwa kwekutendeuka kweY-axis kunotevera kubudirira kwaSandvik Coromant nehunyanzvi hwayo hwePrimeTurning, kutendeuka kusiri mutsara uye kutenderedza, uko kwakagadziridzwa maviri akaiswa indexable: CoroTurn ine matatu 35 ° yekucheka angles.Prime A type cutter yakagadzirirwa mwenje machining uye kupedza.uye kupedza.Ongororo: CoroTurn Prime B ine maviri-mativi asina kunaka anoisa uye mana ekucheka macheto ekupedzisa uye roughing.
"Kufambira mberi uku, kwakasanganiswa nehunyanzvi hwepamberi hwemichina yemazuva ano uye software yeCAM, iri kugadzira nzira itsva dzekutendeuka kweY-axis," anodaro Staffan Lundström, maneja wechigadzirwa kuSandvik Coromant Turning."Nematurusi uye matekiniki aripo, tinotarisira kutsvaga mikana iyo nzira iyi inogona kupa vatengi vedu."
CoroTurn YTY-axis kutendeuka inzira imwe chete yetatu-axis inotenderedza nzira inopindirana neaxis yechigayo.Ichi chishandiso chitsva chinogona zvakare kushandiswa mu "static modhi" uye inoratidzira yekukiya spindle yekuchinjika 2-axis kutendeuka nekukurumidza kuisa indexing.Iyi nzira yakakodzera kune ese maturusi uye inoda multitasking muchina ine sarudzo inobvumira kududzirwa kweiyo milling spindle axis panguva yekutendeuka.Kuvhiya kwese kunoitwa nechishandiso chimwe chete, kusanganisira roughing, kupedza, longitudinal turning, trimming and profiling.
Y axis kutendeuka, sekureva kunoita zita, inoshandisa Y axis.Matemo ese matatu anoshandiswa panguva imwe chete panguva yekugadzira.Chishandiso chinotenderera pakati payo.Iyo yekuisa inoiswa mundege yeYZ uye axis yehuyo yekugaya inopindirwa panguva yekutendeuka.Izvi zvinoita kuti zvikwanise kugadzirisa zvimiro zvakaoma nechishandiso chimwe.
Sandvik Coromant anoti mabhenefiti ekutendeuka kweY-axis anosanganisira kugona kukina zvikamu zvakawanda nechishandiso chimwe chete pasina kushandura maturusi, kuderedzwa kutenderera nguva uye kuderedza njodzi yekusanganisa mavara kana kusarongeka pakati penzvimbo dzakagadzirwa nemichina.Iyo Wiper yekuisa inogona kubatwa perpendicular kumusoro kugadzira iyo Wiper mhedzisiro kunyangwe pane conical nzvimbo.Iwo makuru ekucheka mauto anonangidzirwa kumashini spindle, iyo inowedzera kugadzikana uye inoderedza njodzi yekudengenyeka.Inogara ichipinda kona inovandudza chip control uye inodzivirira chip jamming.
PrimeTurning toolpath programming inotsigirwa nevabatsiri veCAM uye inoshandiswa kugadzira yakagadziridzwa NC kodhi yekukurumidza kutendeuka.PrimeTurning inokurudzirwa kugadzirwa kwepamusoro-vhoriyamu kana zvikamu zvinoda kugara uchiseta-ups uye shanduko yezvishandiso pamushini, kusanganisira yekuchinjisa nzvimbo, vertical lathes uye machining nzvimbo.Kushandura cylindrical parts, yakanyatsokodzera kushandura mapfupi, compact parts uye zvidimbu zvitete uchishandisa tailstock.Nekutendeuka kwemukati, dhayamita inopfuura 40 mm uye overhang inosvika 8-10 XD inonyatsokodzera.Kubatanidza Y-axis kutendeuka nekusatendeka kutendeuka, kana PrimeTurning, kunogona kuwedzera kuvandudza kugadzirwa, vatengesi vanodaro.
Ingersoll Kucheka Zvishandiso muRockford, Illinois, inopa yakagadziridzwa, inorema-basa chaiyo machining mhinduro dzeaerospace, njanji, oiri uye gasi, uye mota dzekufambisa mafomu.Izvi zvinosanganisira zvigadzirwa zvakagadzirirwa kushandiswa neazvino CNC michina pamwe nemidziyo yenhaka.
Zvinoenderana nevatengesi, mabhenefiti ekushandisa anogona kutsiviwa (zvinopesana neakasimba) anosanganisira:
Flexibility mukusarudza alloy uye geometry.Inotsiviwa inoiswa inowanikwa muakasiyana matipi saizi, geometries uye alloys kuti ikwane mhango imwechete.
Kuita kwepamusoro.Iyo indexable inoisa inoratidzira yakagadziridzwa mupendero geometry yekusimba uye yakakwirira chip mutoro.
Indexable machines inogara ichishandiswa mukuita kwakawanda roughing.Nekudaro, sekureva kwaIngersoll, kuvandudzwa kwemaitiro uye nzira dzekugadzira dziri kuwedzerawo kuvhura maapplication mukupedzisa maapplication.
Pamusoro pezvo, zvinogoneka zvinoiswa zvinogonesa kushandiswa kwecubic boron nitride (CBN) uye polycrystalline diamond (PCD) inoisa, kubvisa kudiwa kwemidziyo yakasimba-brazed.
Ingersoll's indexable insert dhizaini maitiro anosanganisira madiki maturusi anoverengeka: single-body end mills idiki se0.250 in. (6.4 mm) uye katatu-flush end mill ine indexable inoiswa idiki se0.375 in. (9.5 mm).Kufambira mberi kunosanganisira yakasimbiswa mipendero yehasha roughing, zvirinani adhesion coatings uye high-feed geometries mhiri kwakawanda milling nekutenderedza chigadzirwa mitsetse.Kune ese akadzika gomba drill akatevedzana, iyo itsva IN2055 giredhi ichatsiva yazvino IN2005.IN2055 inonzi inowedzera hupenyu hwezvishandiso kusvika kanokwana kana pakugadzira simbi, simbi isina tsvina uye yakakwirira tembiricha alloys.
Ingersoll anoti mitsva inogoneka maturusi emhando, senge macheki ezvekudya zvakanyanya uye ekucheka mbiya, anogona kupa kugadzirwa kwepamusoro uye mhando nekuti michina inogona kushanda nekumhanya kwakanyanya uye kudya kwematafura.Ingersoll's SFeedUp chigadzirwa chinosanganisa epamberi maficha akatarisana nekumhanya kwakanyanya uye yakakwirira feed."Mazhinji emichina mitsva ane kumhanya kwepamusoro uye torque yakaderera, saka isu tinotarisira kuti maitiro ekugadzira chikafu chepamusoro neakareruka Ap (kudzika kwekucheka) kana Ae (lead) kuenderera mberi," akadaro Mike Dicken, maneja wechigadzirwa.
Kufambira mberi mukugadzirwa kwezvishandiso zvinochinjika kwakavandudza chibereko uye chikamu chemhando.Mamwe mafeed epamusoro anopinza geometries anogona kuchinjika neyakajairwa kuisa geometri mune imwe chete chibatiso.Dicken anoti diki helix angle inobvumira mazinga epamusoro ekudya kuti awanikwe nekushandisa musimboti wekutetepa kwechip.
DeepTrio indexable pfuti zviboorero zvemachining centers, lathes uye pfuti drills zvinotsiva brazed carbide-tipped pfuti drills."DeepTrio indexable inopinza pfuti zvibooresa zvinopa katanhatu kubereka uye kuderedza nguva yekuderera ine chekuita nekuchinja kwechishandiso," akadaro John Lundholm, maneja wechigadzirwa weDeepTrio uye drills kuIngersoll."Kana yasvika nguva yekuchinja pfuti yekubooresa, muchina unodzima kwenguva yakareba.DeepTrio inoisa ine matatu ekucheka mipendero, saka indexing yekuisa inotora masekondi mashoma pane awa.Imwe bhenefiti ndeyekuti DeepTrio drill bits anoshandisa iwo Iwo madhairekitori akafanana uye anotsigira bushings anoshandiswa mubrazed drill presses, saka hapana chikonzero chekuchinja muchina zvikamu, "anodaro.
Kubudirira indexable kuisa machining kunotanga nekubatana kwakasimba kune chibatiso chemidziyo, kungave pamuchina mutsva kana wekare unotenderedza, kugaya, kuchera kana kumuchina.Asi michina yemhando yepamusoro inogona kuva nemukana, sekureva kweKennametal Inc. kubva kuLatrobe, Pennsylvania.Nzvimbo nyowani dzemazuva ano dzemuchina dzinoshandisa maturusi ehurongwa, senge modular KM system, iyo inobvumira maturusi kuti ashandurwe zviri nyore uye kusetwa pamberi pemuchina munguva shoma.Mota haisi kushanda.
Kazhinji, mota nyowani dzinonyanya kuchinjika uye dzine hunyanzvi hwekumhanya.Zvishandiso zveSistimu, izvo zvinoshanda senge chinongedzo pakati pekucheka uye muchina, ndiwo kiyi yekubudirira kwepamusoro uye mhedzisiro.Semuyenzaniso, Kennametal inoti iyo KM yekubatanidza, yakagadzirirwa vertical lathes, lathes uye machining nzvimbo, inogona kuita zvakachengeteka chero kuvhiya pasina kupa chibereko.
KM's modular tooling inopa kushanduka kukuru, ichibvumira vatengi kugadzirisa muchina kuti uenderane nezvavanoda.Kumhanya kukuru, kuomarara uye maneuverability zvinokwezva kune akawanda-mabasa zvitoro, zvichivabvumira kuti vawedzere kudzoka kwavo pakudyara.Chimwe chekuwedzera chimiro cheKM system ndeye KM4X100 kana KM4X63 coupling.Ichi chinongedzo chakagadzirirwa inorema-basa maapplication uchishandisa inotsiviwa uye yakasimba maturusi.Kennametal inotaura kuti pese painoda nguva dzekukotama dzakakwirira kana madaro marefu, iyo KM4X100/63 ndiyo yakanyanya kubatana.
Kufambira mberi mukugadzirisa dhizaini kwakavandudza mashandiro echinyakare uye chemazuva ano maturusi emuchina.New geometries, alloys, uye emuviri uye kemikari vapor phase coatings (PVD neCVD) inounzwa inoda yakagadziridzwa chip control, yakakwira mupendero simba, uye kuwedzera kupisa uye kupfeka kuramba kusangana nezvinodiwa zvekushandisa zvinonetsa zvekushandisa.Izvi zvinosanganisira Mitral Valve (MV) geometry yekugadzira simbi, Yepamusoro-PIMS giredhi KCS10B ine PVD coating yekuchinjisa tembiricha yekuchinjisa alloys, giredhi KCK20B yekugayo uye KENGold KCP25C CVD coating yesimbi machining.Trademark.Sekureva kwaKennametal, zvese izvi zvinoderedza njodzi yekukundikana kwemidziyo, inowedzera kugadzirwa uye inoderedza nguva yekudzikira kwemidziyo, nekudaro ichiwedzera kugadzirwa kwese.
Kambani iyi yakati nekufambira mberi kwedhijitari uye Indasitiri 4.0, sekufambira mberi kwehunyanzvi, basa rakawanda rakaitwa pakutonga kwemuchina uchishandisa RFID, maturusi akangwara uye marobhoti kuvandudza maturusi nekuvandudza mashandiro emuchina..
Matt Hasto, Injiniya Yekushandisa paBig Daishowa Inc. muHoffman Estates, Illinois, anoti maturusi ekucheka akaiswa indexable anopa mabhenefiti akakosha pane zvakajairwa carbide denderedzwa maturusi, zvichienderana nekushandiswa.Akataura nezvemagiredhi matsva ekambani ACT 200 uye ACT 300, pamwe nemajasi matsva ePVD ekusekesa, kudzosera kumashure, kupera kwekugaya uye kugaya kumeso.
"PVD coatings akasiyana neakajairika," anodaro Hasto."Iyo yakawanda-layer nanoscale titanium aluminium nitride coating iyo yakamisikidzwa necarbide kugadzirisa kusapfeka, kuwedzera hupenyu hwezvishandiso uye kuwedzera chibereko."
Big Daishowa chamfering maturusi anowanikwa mumhando dzakasiyana siyana kuti akwidze mashandiro echimwe chishandiso.Maturusi madiki ane akawanda anoisa anotendera contour chamfering ine yakakwana feed rates.Mamwe macheki ane mahombe anopinza echamfering ayo anobvumidza iwe kupuruzira mukati mukati mehupamhi hwemadhayamita egomba.
Sekureva kwekambani, maturusi anotsiviwa epakati anopa mashandiro echishandiso akavimbika pamutengo-kushanda kwechishandiso chinotsiviwa, chinongoda chete muromo wekucheka kuti utsive.Semuyenzaniso, C-type centre cutter inogona kuita face milling, back chamfering uye chamfering, ichiita chishandiso chinogoneka.
Iwo achangoburwa ekuwedzera kuBig Daishowa's Ultra High Feed Chamfer Cutter ikozvino anosanganisira ina C-Cutter Mini inoisa (panzvimbo pembiri) uye dhayamita diki zvakanyanya, ichibvumira kumhanya kwepamusoro spindle.Hasto anoti kuwedzera huwandu hwekucheka mipendero kunogona kuwedzera zvakanyanya mitengo yekudya, zvichikonzera nguva pfupi yekucheka uye kuchengetedza mutengo.
"Iyo C-Cutter Mini inoshandiswa mumhando dzakasiyana siyana dzekushandisa, kunyanya kusekesa uye kugaya kumeso, nekushanda kwakanyanya uye nemazvo," anodaro Hasto."Kudzora kumashure kunogona kuitwa nyore nebadza rimwe chete nekupinda neburi rakaiswa shinda uye kurira kana kudzika buri kubva kuseri kwechishandiso."
Iyo C-Cutter Mini ine inopinza yekucheka kumucheto iyo inoderedza blade kudhonza uye inopa yakapfava nzira.Iyo yekupfekedza inopfeka-inodzivirira, iyo inowedzera nhamba yenguva iyo ndiro inogona kutenderera isati yada kuiswa pamupendero mutsva, maererano nemupi.
Iyo Big Daishowa inewo mhando yekuisa imwe chete inogona kugadziriswa, yakadonhedzwa negomba, uye yakanangidzirwa kugadzira maficha, chishandiso chinobatika chediki rake chamfers, uye chishandiso chepasirese chinogona kushandura angles kubva pa5 ° kusvika 85 ° zvichienderana ne application.
Kunyangwe iwe uri kupedzisa kugaya, kudhiraivha kwemutyairi, kugaya kwehelical kana kugaya mapendekete, Big Daishowa inopa zvigayo zvepamusoro-soro zvekugayo zvinyoro, zvinyararire.Vacheki vanochinjika vanopa micheto yekucheka yakapinza mune zvese radial uye axial nzira, zvichibatsira kuve nechokwadi chakatsetseka, chinyararire kupera kwekugaya.Iyo BIG-PLUS mbiri mbiri yekusangana dhizaini inopa yakanyanya kurongeka uye kuomarara mune chaiyo maapplication.Ese modhi zvakare ane modular dhizaini ine sarudzo yekuisa inosanganisira CKB yekubatanidza kune kure-kure-kure kana kunorema-basa maapplication.
"Standard R-Cutters inoshandisa kuisa iyo inopa yakapinza yekucheka mupendero uye deburr mupendero wechikamu, zvichikonzera kupedzisa kwepamusoro pamusoro pebasa," anodaro Hasto."Chishandiso ichi chinogadzira radial chamfer pane workpiece uye chinoshandiswa kucheka kumashure nekumberi.Finishing cutters akagadzirirwa machining akakwira-vhoriyamu uye anobvumira mana ekucheka edge pane imwe neimwe.Izvi zvinoreva kuti kushandiswa kunogona kuchinjwa. "usati wada kutsiviwa.Zvina-zvinzvimbo zvinoiswa zvekupedzisira-zvakanaka kupedzisa, kuchengetedza yakakosha nguva nemari zvichienzaniswa neyakagadziriswa maturusi.
"BF yedu (kumashure countersink) inowanzo shandiswa pazvishandiso zvinoda kufinhwa kugadzira countersink pasina mushandisi kutambisa nguva achitenderedza workpiece kana fixture.Chishandiso cheBF chinokwanisa kudzikiswa pachinopfuura nepagomba, chichiisa pakati nekugadzira countersink, chobva chagadzirisa zvakare kubuda mugomba.Iyo BF-Cutter yakagadzirirwa kudzosera kumashure maburi akavharwa eM6 - M30 kana 1/4 - 1 1/8 inch (6.35 - 28.6 mm) maburi mabhoti uye akanakira marudzi ese esimbi.(Yakanakira kushandiswa musimbi isina tsvina, simbi yakakandwa uye aluminium, pakati pevamwe, magiredhi emazuva ano anotendera kusarudzwa kwakavakirwa pazvinhu uye mamiriro ehutano hwepamusoro uye hupenyu hwebasa," akadaro Hasto.
Nguva yekutumira: Sep-11-2023