Ko mitsva yekuisa carbide ingaite sei kuti simbi itendeuke?

Sekureva kwezvibodzwa gumi nenomwe zvebudiriro yepasi rose zvakaiswa neUnited Nations (UN), vagadziri havafanire kungokwidziridza mashandisirwo emagetsi, asi zvakare kuderedza maitiro avo pane zvakatipoteredza.Kunyange hazvo basa rekudyidzana munharaunda rakakosha kukambani, Sandvik Coromant anofungidzira kuti vagadziri vanorasa pakati pegumi ne30 muzana yezvinhu panguva yekugadziriswa, neyakajairwa kugadzirisa kushanda isingasviki makumi mashanu muzana, kusanganisira dhizaini, kuronga nekucheka zvikamu.
Saka vagadziri vangaitei?Zvinangwa zveUN zvinokurudzira nzira mbiri huru, tichitarisa zvinhu zvakaita sekukura kwevanhu, zviwanikwa zvishoma, uye hupfumi hwakatsetseka.Kutanga, shandisa tekinoroji kugadzirisa matambudziko aya.Indasitiri 4.0 pfungwa dzakadai secyber-physical system, data hombe kana Internet yeZvinhu (IoT) inowanzotaurwa senzira yekumberi kune vagadziri vari kutsvaga kuderedza marara.Nekudaro, izvi hazvitarise chokwadi chekuti vagadziri vazhinji havasati vashandisa maturusi echizvino emuchina ane hunyanzvi hwedhijitari mukuita kwavo kuchinjisa simbi.
Vazhinji vagadziri vanoziva kukosha kwekuisa giredhi kusarudzwa kwakakosha uye kubudirira kwesimbi inotendeuka uye kuti inokanganisa sei kugadzirwa kwese uye hupenyu hwezvishandiso.Nekudaro, vanhu vazhinji vanopotsa hunyengeri nekusatarisisa iyo pfungwa yese yechishandiso.Zvese kubva kumablades epamberi uye zvibatiso kusvika nyore-kushandisa-dhijitari mhinduro.Chimwe nechimwe chezvinhu izvi chinogona kubatsira kuita kuti simbi iite girini nekuderedza kushandiswa kwesimba uye kuderedza marara.
Vagadziri vanotarisana nematambudziko akawanda pavanoshandura simbi.Izvi zvinosanganisira kuwana mamwe machipisi pamucheto kubva kune rimwe blade, kuwedzera masimbi ekubvisa mitengo, kuderedza kutenderera nguva, optimize mazinga ezvinyorwa uye, hongu, kuderedza marara emidziyo.Asi zvakadini kana paiva nenzira yekugadzirisa matambudziko ose aya, asi kazhinji famba kune kuchengetedzwa kukuru?Imwe nzira yekudzikisa simba rekushandisa ndeyekudzikisa kasi yekucheka.Vagadziri vanogona kuchengetedza chibereko nekuwedzera kuwedzera mareti ekudya uye kudzika kwekucheka.Pamusoro pekuchengetedza simba, izvi zvinowedzera hupenyu hwematurusi.Mukushandura simbi, Sandvik Coromant akawana kuti kuwedzera kwe25% kweavhareji yehupenyu hwematurusi, yakasanganiswa nekuvimbika uye inofanotaura kugadzirwa, inoderedza kurasikirwa kwezvinhu pane yebasa uye kuisa.
Chisarudzo chakanaka cheblade zvinhu chinogona kuzadzisa chinangwa ichi kusvika pamwero wakati.Ndosaka Sandvik Coromant akawedzera maviri matsva ekuchinja carbide mamakisi, GC4415 uye GC4425, kune yayo portfolio.GC4425 inopa yakagadziridzwa kupfeka kuramba, kupisa kupisa uye kuomarara, nepo GC4415 giredhi rakagadzirirwa kuzadzisa GC4425 kana mashandiro akagadziridzwa uye yakakwirira tembiricha kuramba inodiwa.Zvakakosha kuziva kuti magiredhi ese ari maviri anogona kushandiswa nezvinhu zvakasimba seInconel uye ISO-P mamakisi esimbi isina kusanganiswa, ayo akanyanya kuoma uye anogara kwenguva refu kumichina.Giredhi rakakodzera rinogona kubatsira muchina zvimwe zvikamu muvhoriyamu yakakwira uye/kana kugadzirwa kwakatevedzana.
Giredhi GC4425 inochengetedza mutsara wemupendero wakanyanya kuchengetedzwa.Nekuti iyo inoisirwa inogona kugadzira mamwe maworkpieces pachete yekucheka, shoma carbide inoshandiswa muchina iwoyo nhamba yezvikamu.Uye zvakare, inoisa ine inowirirana uye inofanotaura kuita inodzivirira kukuvadzwa kweworkpiece uku uchidzikisa marara.Zvose izvi zvinobatsira zvinoderedza kuwanda kwemarara anogadzirwa.
Uye zvakare, yeGC4425 uye GC4415, iyo substrate uye yekuisa coating yakanyatso gadzirwa kuti igone kumira zvakanyanya tembiricha.Izvi zvinoderedza mhedzisiro inokonzeresa kupfeka zvakanyanya, saka zvinhu zvinochengeta mupendero wazvo zvakanyanya pakupisa kwepamusoro.
Nekudaro, vagadziri vanofanirwawo kufunga nezve kushandisa inotonhorera pamashizha.Kana chishandiso chiri kushandiswa nezvose zviri zviviri subcoolant uye subcoolant, zvinogona kubatsira mune mamwe maoperation kudzima iyo subcoolant.Basa guru remvura yekucheka ndeyekubvisa machipisi, kutonhorera uye mafuta pakati pechishandiso uye workpiece zvinhu.Kana ikashandiswa nemazvo, inowedzera kubereka, inosimudzira kuchengetedzwa kwemaitiro, uye inosimudzira mashandiro emidziyo uye chikamu chemhando.Kushandisa chibatiso chine chinotonhodza chemukati chichawedzerawo hupenyu hwemucheki.
Ose ari maviri GC4425 uye GC4415 anoratidza yechipiri chizvarwa Inveio® layer, CVD textured alumina (Al2O3) coating yakanyatsogadzirirwa machining.Inveio tsvakurudzo pane microscopic level yakaratidza kuti pamusoro pezvinhu zvinoratidzwa ne unidirectional crystal orientation.Mukuwedzera, kutaridzika kwekristaro kwechizvarwa chechipiri Inveio coating yakagadziridzwa zvakanyanya.Zvinotonyanya kukosha kupfuura nakare kose, kristaro yega yega mualumina coating inopindirana munzira imwe chete, ichigadzira chipingamupinyi chakasimba kune yakatemwa zone.
Inveio inopa yakakwira kupfeka kuramba uye hupenyu hurefu hwekuisa.Ehe, maturusi akasimba akanakira kuderedza chikamu chemutengo.Pamusoro pezvo, zvinhu zvacho zvakasimirirwa carbide matrix ine chikamu chepamusoro cheiyo yakadzokororwazve carbide, zvichiita kuti ive imwe yemagiredhi ane hushamwari kwezvakatipoteredza.Kuti uedze zvichemo izvi, vatengi veSandvik Coromant vakaita bvunzo dzekutanga-kutengesa paGC4425.Imwe General Engineering kambani yakashandisa ese ari maviri anokwikwidza blade uye GC4425 blade mune yayo pinch rollers.Iyo ISO-P giredhi inopa inoenderera yekunze axial machining uye semi-kupedzisa pakucheka kumhanya (vc) ye200 m/min, chiyero chekudya che 0.4 mm/rev (fn) uye kudzika (ap) kwe4 mm.
Vagadziri vanowanzoyera hupenyu hwematurusi nehuwandu hwezvikamu zvakagadzirwa (zvidimbu).Anokwikwidza magiredhi anogona kucheka zvikamu gumi nembiri isati yapera deformation yepurasitiki, nepo Sandvik Coromant inoisa inogona kucheka zvikamu gumi nesere, ichiwedzera hupenyu hwematurusi ne50% uye ichipa kunoenderana uye kunofungidzirwa kupfeka.Ichi chidzidzo chenyaya chinoratidza mabhenefiti anogona kuwanikwa kuburikidza nekubatanidza iyo yakakodzera machining zvinhu uye kuti kurudziro pazvishandiso zvinosarudzwa uye kucheka data kubva kune waanovimba naye akadai saSandvik Coromant inogona kubatsira kuve nechokwadi chekuchengetedza nzira uye kuderedza yakarasika yekutsvaga nzira nguva.chishandiso chakakodzera.Zvishandiso zvepamhepo zvakaita seCoroPlus® Tool Guide zvakaratidzawo kuve zvakakurumbira mukubatsira vagadziri kuongorora machinjiko ekuisa uye mamakisi akanyatsokodzera kune zvavanoda.
Kuti ibatsire nekuzviongorora pachayo, Sandvik Coromant akagadzirawo CoroPlus® process control software inotarisisa machining munguva chaiyo uye inotora matanho zvinoenderana neakarongwa maprotocol kana matambudziko chaiwo aitika, sekudzima kwemuchina kana kutsiva maturusi ekucheka akasakara.Izvi zvinotisvitsa kune yechipiri kurudziro yeUN kune mamwe maturusi akasimba: kuenda kuhupfumi hwedenderedzwa, kubata tsvina sechinhu chakabikwa uye kuidzoreredza mune zviwanikwa-zvisina kwazvakarerekera kutenderera.Zviri kuramba zvichinyatsojeka kuti hupfumi hwedenderedzwa huri hushamwari hwezvakatipoteredza uye hunobatsira kune vanogadzira.
Izvi zvinosanganisira kudzoreredza maturusi akasimba ecarbide - mushure mezvose, isu tese tinobatsirikana kana maturusi akasakara asingapere mumarara nemarara.Ose ari maviri GC4415 uye GC4425 ane akakosha huwandu hweakadzoserwa carbides.Kugadzirwa kwezvishandiso zvitsva kubva ku carbide yakadzokororwa kunoda 70% simba shoma pane kugadzirwa kwezvishandiso zvitsva kubva kuzvinhu zvemhandara, izvo zvinoguma nekuderedza 40% mu CO2 emissions.Pamusoro pezvo, Sandvik Coromant's carbide recycling chirongwa inowanikwa kune vese vatengi vedu pasi rese.Kambani inotenga mapanga akasakara uye mapanga akatenderera kubva kuvatengi zvisinei nekwavanobva.Izvi zvinodikanwa chaizvo kupihwa kushomeka uye kushomeka zvigadzirwa zvichange zviri mukufamba kwenguva.Semuenzaniso, iyo inofungidzirwa yekuchengetedza tungsten inosvika 7 miriyoni matani, iyo ichagara isu makore angangoita zana.The Sandvik Coromant takeback program is 80% recyclable through carbide buyback program.
Pasinei nekusagadzikana kwemusika kwazvino, vagadziri havakanganwe zvimwe zvisungo zvavo, kusanganisira mutoro wekambani.Neraki, nekushandisa nzira nyowani dzemuchina uye dzakakodzera carbide kuisirwa, vagadziri vanogona kuwedzera kusimba pasina kupira kuchengetedzwa kwemaitiro uye kupindura zvakanyanya kumatambudziko akaunzwa neCOVID-19 kumusika.
Rolf ndiye Product Manager kuSandvik Coromant.Chiitiko mukusimudzira uye manejimendi ezvigadzirwa mumunda wekucheka maturusi emidziyo.Anotungamira mapurojekiti ekugadzira alloys matsva emhando dzakasiyana dzevatengi senge aerospace, mota uye general engineering.
Iyo Made in India nyaya yaive nezvainosvika kure.Asi ndiani mugadziri we "Made in India"?Nhoroondo yavo ndeyei?"Mashinostroitel" imagazini yakasarudzika yakagadzirirwa kutaura nyaya dzinoshamisa… verenga zvimwe


Nguva yekutumira: Aug-18-2023